PlantPulse — Industrial IoT Platform

Smarter Plants. Lower Costs. Zero Downtime.

PlantPulse is NarneTech's AI-powered platform for energy monitoring, predictive maintenance and real-time plant intelligence — built to keep your machines running and your bills falling.

Energy Management (EMS) Maintenance (CMMS) Real-Time IoT Monitoring
PlantPulse energy management dashboard showing real-time plant monitoring
The Platform

What is PlantPulse?

PlantPulse is an AI-powered unified industrial platform that combines an Energy Management System (EMS) and a Computerized Maintenance Management System (CMMS) into one intelligent ecosystem. It connects to the sensors, PLCs and machines across your plant to deliver real-time visibility, predictive insights and automated workflows — cutting energy waste, preventing breakdowns and optimising operations.

  • Unified platform. EMS + CMMS + inventory in a single system — no more juggling tools.
  • Real-time monitoring. Track energy, machine health and performance live, from any device.
  • AI intelligence. Predict failures before they happen and automate the maintenance response.
The Problem

The Challenges Draining Every Manufacturing Plant

If any of these sound familiar, PlantPulse was built for you.

Energy Waste

Up to 30% of plant energy is wasted through idle machines and the simple lack of real-time monitoring.

Unplanned Downtime

Reactive maintenance turns small faults into stoppages that cost thousands for every hour a line stands still.

Rising Costs

Manual tracking and poor planning quietly inflate maintenance expenses month after month.

PlantPulse unified EMS and CMMS analytics with IoT integration and AI engine
The Solution

One Platform. Total Plant Intelligence.

PlantPulse unifies Energy Management (EMS) and Maintenance (CMMS) into a single AI-powered platform, built on four pillars:

  • Analytics. Live dashboards and trends that turn raw sensor data into decisions.
  • IoT integration. Connects sensors, meters and PLCs across the entire plant floor.
  • AI engine. Learns your machines' normal behaviour and flags anomalies early.
  • Workflow automation. Auto-generates work orders and routes them to the right technician.
Core Features

Everything Your Plant Needs, In One Place

Asset Management

Monitor machine health, runtime, energy load and maintenance schedules for every asset you own.

Inventory Control

AI-driven spare-parts tracking with automatic reordering and built-in vendor management.

Energy Monitoring

Track consumption trends, power factor, carbon footprint and costs — down to the machine.

AI Alerts

Detect anomalies the moment they appear and auto-generate work orders instantly.

Predictive Maintenance

Prevent failures before they happen with AI-driven recommendations based on real machine behaviour.

Role-Based Access

Custom dashboards for technicians, managers and executives — everyone sees what matters to them.

Proven Impact

Numbers Our Customers Actually Feel

70%

Downtime Reduction

20%

Lower Maintenance Cost

45%

Productivity Gain

25%

CO₂ Emissions Cut

Pricing

Flexible Plans for Every Stage of Transformation

Start with monitoring, grow into full AI-driven plant intelligence.

Starter — ₹25K /month

  • Energy monitoring
  • Basic asset tracking
  • Manual maintenance logs
  • Basic alerts
  • Email support
Get Started

Professional — ₹60K /month

Most popular.

  • EMS + CMMS integration
  • Real-time monitoring
  • AI alerts & automation
  • Inventory management
  • Smart dashboards
  • Priority support
Choose Plan

Enterprise — Custom

  • Predictive AI maintenance
  • Multi-plant integration
  • Advanced analytics
  • IoT hardware integration
  • Dedicated manager
  • 24/7 support
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Industries

Where Can PlantPulse Be Used?

Designed for heavy industries with high energy consumption and critical maintenance operations.

Castings & Foundries

Optimise furnace energy usage, monitor CNC operations and prevent breakdowns in casting lines with real-time AI insights.

  • Furnace energy optimisation
  • CNC machine monitoring
  • Predictive maintenance
  • Downtime reduction

General Manufacturing

Track production-line performance, cut idle energy waste and lift overall operational efficiency.

  • Machine health tracking
  • Energy monitoring
  • Workflow automation
  • KPI dashboards

Cement & Heavy Industry

Monitor high-load equipment, manage energy-intensive processes and prevent costly failures.

  • Kiln & motor monitoring
  • Load optimisation
  • Fault detection
  • Energy cost control

Food Processing

Keep equipment running, stay compliant and reduce energy waste across processing units.

  • Cold-storage monitoring
  • Equipment health
  • Compliance tracking
  • Energy efficiency

Pharmaceuticals

Maintain strict environmental conditions and keep production systems running without interruption.

  • HVAC monitoring
  • Cleanroom compliance
  • Equipment alerts
  • Audit logs

Multi-Plant Operations

Centralised monitoring across multiple facilities with unified dashboards and cross-plant analytics.

  • Central dashboard
  • Cross-plant analytics
  • Remote monitoring
  • Scalable architecture
FAQ

PlantPulse — Frequently Asked Questions

PlantPulse combines an Energy Management System (EMS) and a maintenance system (CMMS) in one AI-powered platform. It monitors your machines and energy in real time, predicts failures before they happen, and automates the maintenance workflow.

Yes. PlantPulse integrates with standard industrial sensors, energy meters and PLCs, so it layers on top of the equipment you already run — no rip-and-replace required.

Energy-waste visibility starts on day one of monitoring. Most plants identify idle-machine and load-optimisation savings within the first month, with predictive-maintenance benefits compounding as the AI learns your equipment.

Absolutely. The Enterprise plan includes multi-plant integration with a central dashboard, cross-plant analytics and remote monitoring on a scalable architecture.

Ready to make your plant intelligent?

Book a demo and see your own machines on a live PlantPulse dashboard.

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